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Furnace Keeps Breaking Down? When to Repair vs. Replace

Editorial Staff
Editorial Staff
7 min read

If your furnace has needed 2+ service calls this heating season, or it's 15+ years old, you're likely spending money on a dying system. Learn the warning signs that mean it's time to replace, including safety red flags that demand immediate action.

BlueTM

AI Summary

Repeated repairs signal declining reliability. Replace if: 2+ breakdowns per season, age 15+, cracked heat exchanger, or repair cost >50% of new system. Heat pumps with Colorado rebates can cost less than furnace replacement.

BlueAI can make mistakes. Check important info.

Based on real Colorado data

Based on 12,000+ installations across the Denver metro

If it's breaking down 2+ times per season, the system is telling you something

You've called for service twice this winter. Each repair bill stings a little more. And you're starting to wonder: is this furnace going to make it through the season?

Here's the honest answer: if your furnace has needed 2 or more service calls in a single heating season, or it's 15+ years old, you're likely spending money on a system that's in terminal decline. The repairs aren't fixing the underlying problem; they're buying time on equipment that's reaching end-of-life.

At UniColorado, we've serviced thousands of aging furnaces across Denver. We've seen the pattern: one failed limit switch leads to a bad inducer motor, which stresses the heat exchanger, which eventually cracks. Failures cascade. And at a certain point, the most cost-effective decision is replacement, not another band-aid repair.

Technician using multimeter on gray furnace with white pipes, water heater with warning labels visible in utility room

This guide will help you evaluate repair vs replace using three data points: age, repair frequency, and safety risk. We'll also cover when safety issues demand immediate replacement: no exceptions.

Warning signs your furnace is on borrowed time

Furnaces don't fail overnight. They give you signals: some obvious, some subtle. Here are the 6 most common warning signs that a furnace is approaching end-of-life:

If you're seeing 3 or more of these signs, replacement is likely more cost-effective than ongoing repairs.

Repair vs replace: decision matrix

Every furnace situation is unique, but the decision usually comes down to 4 factors: age, repair cost, repair frequency, and safety risk. Here's how to weigh repair vs replace:

FactorLean ReplaceDetails
Age15+ years
Repair cost$1,000+ (or >50% of new system cost)
Repair frequency2+ breakdowns in one heating season
Safety riskCracked heat exchanger, CO risk, gas valve failure
Energy bills15-30% increase over 2-3 years
Parts availabilityParts discontinued or hard to source
Decision matrix based on 12,000+ installations of Denver service data. Safety red flags override all other factors: replace immediately.

Safety issues that demand immediate replacement

Some furnace issues aren't about money or comfort; they're about safety. If your HVAC technician identifies any of the following, you should replace the furnace immediately, regardless of age or repair cost:

What a new furnace costs in Denver

Replacement costs vary based on furnace size (BTU capacity), efficiency rating (AFUE), brand, and installation complexity. For Denver-area homes, typical installed costs in 2026 are:

  • Standard-efficiency gas furnace (80% AFUE): $5,936 - $7,725 installed
  • High-efficiency two-stage gas furnace (95%+ AFUE): $6,784 - $10,094 installed
  • Electric furnace: $5,512 - $10,094 installed

These costs assume a standard replacement (no ductwork modifications, no complex venting changes). If your home needs duct repairs, venting upgrades, or a larger furnace to handle increased square footage, costs can increase.

For detailed pricing breakdowns, see our furnace installation cost guide.

Heat pump alternative: with rebates, it can cost less than a furnace

If you're replacing a furnace, you have an option many homeowners don't know about: cold climate heat pumps. Heat pumps provide both heating and cooling (replacing both your furnace and air conditioner), and they're eligible for significant rebates in Colorado.

With current state and utility incentives, a heat pump can cost less upfront than a new furnace + AC:

  • Colorado HEAR rebates (income-qualified): $8,000 - $14,000 for heat pump installation
  • Xcel Energy rebates: $6,750+ for cold-climate heat pumps (3-ton; $2,250/ton)

For a typical Denver home, a cold climate heat pump with rebates can cost $10,000 - $14,000 out-of-pocket after incentives, still competitive with a high-efficiency furnace + AC replacement, and you get both heating and cooling in one system.

Modern cold climate heat pumps work reliably in Colorado winters down to -13°F. They're not the heat pumps of 10 years ago; advancements in compressor technology and refrigerant systems have made them viable year-round solutions for our climate.

Learn more in our guides: Cold Climate Heat Pumps and Dual Fuel vs Electric Heat Pump.

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About the Author

Editorial Staff
Editorial Staff

UniColorado Heating & Cooling

The editorial team at UniColorado brings hands-on expertise from 12,000+ installations across the Denver metro. Every guide is reviewed for technical accuracy by our field team.

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